Hangcha CPD25-XD4Forklift

Name: Hangcha CPD25-XD4
Brand: Hangcha

XC Series

Weight

8,640 lbs

Tire Type

Pneumatic

Drive Motor

22.3 HP AC

Load Center

24 in (600 mm)

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Product Overview

The Hangcha CPD25-XD4 is a 5,000 lb lithium-powered forklift featuring CATL Lithium Iron Phosphate battery cells and the innovative XC Series chassis. This 80V electric unit delivers exceptional efficiency for multi-shift warehouse operations, cold storage facilities, and environmentally-conscious manufacturing. The pneumatic tire configuration enables both indoor and yard applications.

Maintain your CPD25-XD4 with replacement parts from ChinaLiftSupply. Our aftermarket inventory includes AC drive motor components, MOSFET controller assemblies, and hydraulic cylinder seal kits. Lithium forklift maintenance emphasizes battery management system health, motor controller diagnostics, and hydraulic system cleanliness. Our parts help fleet managers protect their lithium technology investment.

Key Features

CATL Lithium Iron Phosphate cells with 10-year/20,000-hour warranty
80V system with 271Ah standard or 404Ah extended capacity
MOSFET integrated controller for smooth operation
IPX4 water resistance rating for outdoor versatility

Power System Configuration

Electrical specifications for Hangcha CPD25-XD4

System Voltage

80VDC

Min Capacity

400Ah

Chemistry

LiFePO₄

Lithium Iron Phosphate, long cycle life

Charger Configuration

🔋External Charger Required

Shop 80V Chargers

Technical Specifications

Specification	Value
Weight	8,640 lbs
Tire Type	Pneumatic
Drive Motor	22.3 HP AC
Load Center	24 in (600 mm)
Power Source	Lithium Iron Phosphate (CATL)
Lift Capacity	5,000 lbs (2,270 kg)
System Voltage	80V
Battery Capacity	271Ah (std) / 404Ah (opt)

Download Full Specification Sheet (PDF)

Available Parts

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Fault Codes & Troubleshooting

Search for error codes displayed on your CPD25-XD4 to find causes and solutions. Click on any code to expand details.

Showing 19 of 19 fault codes

Code	Description	Solution	Guide
1	Battery Overvoltage Protection	Check battery connections. Verify battery voltage level. Replace controller if needed.	View Guide
10	Pump Motor Power Module Overheat	Check heat dissipation. Apply thermal grease. Reduce duty cycle.	View Guide
12	Battery Low Voltage Alarm	Charge battery above reset value.	View Guide
13	Drive Motor Overheating Alarm	Check motor temperature sensor. Allow motor to cool. Check for brake locking.	View Guide
14	Pump Motor Overheating Alarm	Check potentiometer reset. Verify cooling. Replace temperature sensor if faulty.	View Guide
15	Drive Motor Current Loss	Check 26-pin cable connections. Replace power module if needed.	View Guide
17	Main Contactor Coil Overcurrent	Check for external short. Replace contactor.	View Guide
2	Battery Undervoltage Protection	Check battery wiring. Verify positive/negative contacts not corroded. Charge or replace battery.	View Guide
20	Drive Motor Power Module Overheat	Check heat dissipation and thermal grease. Check motor operation.	View Guide
3	Accelerator Depressed Before Start	Release accelerator and restart. Recalibrate accelerator if needed.	View Guide
37	Control Unit 5V Output Fault	Check for 5V ground short. Verify encoder wiring.	View Guide
38	Control Unit 12V Output Fault	Check for 12V ground short in accelerator, sensors, or instrument.	View Guide
5	Flash Fault Alarm	Restore system defaults via monitoring software. Replace controller if unresolved.	View Guide
6	Precharge Capacitor Low Pressure	Check main contactor coil connections. Verify contactor operation.	View Guide
61	Drive Motor Overheat Shutdown	Stop operation. Allow significant cooling. Check sensor and cooling.	View Guide
74	Drive Motor Encoder Fault	Check encoder connections and wiring. Replace encoder if faulty.	View Guide
8	Drive Motor Power Module Overcurrent	Check motor UVW connections for shorts. Verify motor parameters.	View Guide
92	Pedal Accelerator Fault	Recalibrate accelerator. Check wiring. Replace pedal if needed.	View Guide
98	Capacitor Precharging Too Slow	Check power module connections. Replace modules one by one to isolate.	View Guide

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